Shape Wire Drawing Die
Juxin customizes wire profiles through precision-shaped dies. As a professional shape die manufacturer, we tailor conductor geometries to meet specific design requirements and enhance wire integration, performance, and efficiency in electrical applications.
特点
- 卓越的表面光洁度
- 卓越的硬度和耐磨性
- 保持严格的尺寸公差，确保线材几何形状的一致性
- 线材型材的多样性
- 成本效益和生产率
应用
- 电力变压器（CTC）
- 漆包扁线线圈
- 电动汽车电机
- 接地和母线导体
- 利兹线和高频电缆
线材形状 选项
Our shape dies can be custom-engineered to produce a wide range of wire profiles, including rectangular, square, oval, trapezoidal, hexagonal, and more. These non-round geometries, produced using shape wire drawing dies, are designed to meet the specific needs of advanced electrical and industrial applications such as increasing fill factor, optimizing space utilization, and improving overall performance.
长方形：
扁平矩形截面，适用于高填充因子绕组。
椭圆形和椭圆形
圆形椭圆形/椭圆形轮廓使导线平滑、流线型。
方形：
方形截面，尺寸均衡。
六角形：
用于特殊应用的六边截面。
梯形
梯形（楔形），常用于紧密排列的线圈中。
自定义几何形状：
完全定制型材（如三角形、半圆 "D "形或任何不对称形状）可按规格生产。
技术规格
*Available size range: ≥0.150mm x 0.150mm (We support customization in feeding materials)
Shape Die Compatible Wire Materials:
From soft metals like copper and aluminum to harder ones like high-carbon and stainless steel. We recommend using shape dies with the optimal die material (PCD or tungsten carbide), based on your wire type, to ensure optimal performance and longevity. Whether drawing rectangular magnet wire or shaping spring steel, our wire shape dies are designed to meet your specific application needs.
表面处理：
Each wire shape die features an ultra-polished bore that ensures a smooth surface finish on the drawn wire. Drawn shaped wires exit with a clean, uniform surface free of scoring or scratches, often achieving a surface roughness on the order of only a few micro-inches. This is critical for applications for shape die, where a smooth surface promotes even insulation coating. Our shape wire drawing die with high-grade die materials (especially diamond) further ensures an excellent wire finish with minimal friction.
Why Choose Juxin As Your Shape Die Manufacturer:
- Improved Product Quality and Consistency: We strictly adhere to surface finish and dimensional tolerance requirements. Our shape dies made with PCD material ensure low friction, scratch-free surfaces, and extended die life.
- Versatility Across Materials and Applications: Shape dies are widely used to reduce wire diameter or transform wire profiles, making them ideal for a range of industrial applications.
- Extensive Customization Capabilities: Juxin as a leading shape die manufacturer, can be customized to virtually any wire shape, including rectangular, square, oval, trapezoidal, and more profiles and other tailored shape wire die solutions based on your requirements
- Engineering Support and End-to-End Solutions: We deliver affordable, high-quality shape dies. Our engineering team works closely with you to ensure efficient process flow and precision at every stage.
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