Eliminate Wire Defects &
Guarantee 99.9 % Fault-Free Coils
Install wire testing equipment to catch 99.9% surface flaws, dimensional accuracy, and coating integrity simultaneously during manufacturing.
Watch the video of our test equipment for wire and cable to learn more about its functions, technology, and how it detects 99.9% of surface flaws.
System Interface And Detection Results
系统接口
缺陷详细清单
超导线材表面划痕
超导线缆
超导线材表面凹痕
超导线缆
漆包线材表面粒子
漆包线
扁线缺陷检测系统
Wire Surface Detector for Enameled Flat Wires
高压针孔检测软件
高压针孔检测软件
Wire Surface Detector
High-performance wire testing equipment with automation, real-time monitoring, and easy setup to ensure flawless surface quality in your wire and cable production.
1.高压针孔检测仪
The High Voltage Test Equipment is a high-efficiency inspection device designed to identify micro-defects (e.g., pinholes, cracks, breakpoints) in coatings or insulation layers. Utilizing high-voltage discharge technology, it scans material surfaces with a high-voltage electrode to accurately detect invisible micro-defects. Widely applied in coated wires, films, tubing, and related industries.
技术规格
- 检测电压范围： 0.5kV - 30kV（可调）
- 检测速度： 0.5 - 5m/s
- 最小可检测缺陷尺寸： 10 微米
- 兼容材料 塑料、橡胶、涂层金属、复合材料
- 警报模式： 声光报警、数据存储、PLC 信号输出
- 运行： 本地控制 + 云历史数据存储和分析
- 通信接口： RS485、以太网、Modbus
主要功能
- 高灵敏度：
High voltage test equipment detects micro pinholes and cracks to enhance product quality.
- 非接触式检测： 防止在测试过程中损坏材料。
- 智能控制： Integrated with automated test systems, it supports remote monitoring, automated alerts, and data analytics.
- 高兼容性：
Functions as both a cable wire tester and cable quality tester, adapting to various coatings and materials.
技术规格
是进行质量检测的理想选择：
电线和电缆
涂层材料
▸ 塑料管道
▸ 电影
▸ 金属防腐涂层
▸ 相关产业
2.视觉缺陷检测仪
The visual defect inspection system utilizes high-definition CCD cameras and intelligent image processing technology to enable online detection of material surface defects such as scratches, dents, contamination, and cracks. Integrated into automated test systems, it operates at high speeds and applies AI algorithms for intelligent defect classification, significantly improving production efficiency and product quality. This solution is ideal for wire cable and related products, serving as a powerful cable tester for visual quality control across various manufacturing lines.
技术规格
- 摄像头分辨率： 500 万像素 - 2000 万像素
- 检测精度： 可识别小至 0.01 毫米的缺陷
- 检测速度： 最高 300 米/分钟
- 光源： 多角度 LED 照明，同轴照明
- 数据分析： 用于自动缺陷分类的人工智能深度学习算法
- 警报模式： PLC 信号输出、声音/视觉警报、数据记录
- 运行： 本地界面 + 云端历史数据存储和分析
主要功能
- 高精度：
This advanced wire surface detector Detects diverse surface defects, including micro-scratches, foreign particles, and contamination. - 人工智能驱动的准确性： 深度学习技术可提高缺陷识别率，减少误报。
- 高速性能：
Designed for modern manufacturing, it integrates seamlessly with high-speed wire cable and cable tester lines without requiring production downtime. - 模块灵活性： 支持与工业相机、高压针孔检测和激光检测集成，适用于各种生产环境。
应用
主要应用行业：
电线/电缆
金属 ▸ 玻璃
▸ 塑料薄膜
▸ PCB
▸ 陶瓷
▸ 纺织品
粒子及尺寸检测仪
The wire surface detector is designed to identify surface particles, dimensional deviations, and shape anomalies on wire and cable materials, ensuring compliance with strict production standards. As part of an integrated wire testing equipment solution, it utilizes high-precision optical sensors or laser measurement technology to perform real-time inspection of moving materials on production lines.
技术规格
- 粒度范围： 1 微米 - 5 毫米
- 尺寸精度： ±0.001毫米
- 检测速度： 最高 600 米/分钟
- 光学系统： 高精度激光+人工智能算法
- 数据分析： 实时统计、自动分类、趋势分析
- 警报系统： 声音/视觉警报、PLC 输出、数据存储
- 通信接口： RS485、以太网、Modbus
主要功能
- 高精度： 微米级精度确保产品质量
- 非接触式检测： 防止材料污染或损坏
- 智能分析： Built-in automated test systems provide data visualization, trend analysis, and closed-loop process control
- 多功能性： Adaptable to a wide range of materials, making it a flexible wire cable tester for both standard and custom profiles
应用
广泛应用于
电线和电缆
▸ 光纤
▸ 精密电子设备
▸ 薄膜涂层
▸ 半导体
▸ 汽车部件
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