Traditionally, wire drawing meant round profiles. Modern industry demands squares, rectangles, flats, and complex geometries for breakthrough performance. At Juxin, we pioneer precision shape die technology that transcends conventional limits, empowering manufacturers to create the specialized wire profiles driving tomorrow’s innovations. As a leading shape die manufacturer, we combine exceptional material science, rigorous engineering, and deep application knowledge to deliver dies that produce flawless, dimensionally exact non-round wire with superior efficiency.
Engineering Precision for Demanding Profiles & Surfaces
Creating consistent, complex wire geometries requires more than just a shaped hole. It demands absolute control. Every Juxin shape die is crafted to deliver:
Uncompromising Dimensional Accuracy: Maintaining tight tolerances across the entire profile – whether for a critical flat edge in transformer CTC wire or the precise corners of a grounding busbar – is non-negotiable. Our dies ensure consistent wire geometry batch after batch.
Mirror-Like Surface Perfection: Superior surface finish isn’t just aesthetic; it reduces friction in downstream processes (like enameling for EV motor coils) and enhances electrical performance. Our dies achieve this through ultra-precise polishing and optimal material flow design.
Exceptional Hardness & Wear Resistance: Shaping wire, especially harder alloys, subjects dies to immense stress. Juxin utilizes premium materials and proprietary treatments, guaranteeing extended die life and sustained profile integrity, translating directly to cost efficiency and reduced downtime.
This commitment to precision engineering positions Juxin as the trusted shape die manufacturer for applications where the smallest deviation impacts function and cost.
Powering Diverse Industries with Specialized Solutions
The versatility of Juxin shape die technology unlocks potential across critical sectors:
Electrifying Transportation: Producing the precise rectangular and flat enamelled wire essential for high-power density electric vehicle motors requires dies that maintain perfect insulation space and minimize copper loss. Our solutions deliver.
Energizing the Grid: Creating Continuously Transposed Conductor (CTC) for power transformers demands dies capable of forming complex stacks of rectangular wires with absolute dimensional consistency – a core strength of Juxin.
Enabling Advanced Electronics: Manufacturing Litz wire (for reduced AC loss in high-frequency applications) and precision flat conductors for busbars relies on shape dies that handle fine strands and delicate profiles without deformation.
Building Safely & Efficiently: Consistent, high-quality grounding conductors and busbars are fundamental. Juxin dies ensure reliable performance and efficient production.
From the demanding environment of EV drivetrains to the sensitive electronics in renewable energy systems, Juxin shape dies are the unseen engine enabling superior product performance and manufacturing productivity. As a dedicated shape die manufacturer, we understand the unique challenges of each profile and application.
Partner with the Precision Shape Die Innovators
When your wire application demands more than a simple circle, Juxin provides the advanced shape die solutions. We harness engineering excellence and deep manufacturing expertise to deliver dies that produce complex profiles with unmatched surface quality, dimensional accuracy, and longevity. This translates directly to higher yields, lower operational costs, and wire that meets the stringent demands of cutting-edge industries. Move beyond limitations. Discover how partnering with Juxin, a global leader as a shape die manufacturer, can transform your specialized wire production. Explore our capabilities and elevate your profile today
English 
Chinese