Shaped Wire Enameling Die
Juxin custom enameling dies enable precision coating of non-round conductors in multiple geometries, delivering uniform insulation, precise dimensional control ( ≥0.150mm x 0.150mm ), and consistent electrical performance.
Available sizes ：
≥0.150mm x 0.150mm
shaped wire enameling dies support customized for your requirements.
Material Options for Custom Enameling Dies
- Tungsten Carbide Inserts
- Polycrystalline Diamond (PCD) Inserts
Machine Compatibility
Can be used in both horizontal and vertical enameling machines
Key Benefits of Shaped Wire Enameling Dies
- Consistent Insulation Thickness for reliable dielectric performance
- Reduced Enamel Buildup at edges (critical for rectangular/flat wire enameling die)
- High Surface Quality to minimize winding friction
- Shaped wire enameling die delivers enhanced winding efficiency by significantly improving space utilization over traditional round wire designs.
Solving Your Shaped Wire Coating Challenges
Juxin enameling dies can be customized to accommodate various conductor cross-sectional shapes, including square wire enameling dies, rectangular wire enameling dies, and other profiles tailored to your specific requirements and applications.
Rectangular Wire Enameling Die:
Flat wire profiles with two longer sides and two shorter sides (commonly used for magnet wire in motors and transformers). Our rectangular wire enameling die is made to the exact width and thickness required, with polished radii at the corners to ensure smooth enamel flow around the edges.
Square Wire Enameling Die:
Equal-sided conductors (square cross-section wires) are used in specific coils and winding applications. These enameling dies ensure a uniform coating on all four sides of the square wire, which is often used when round wires can’t maximize the fill factor in a given space.
Trapezoidal Wire Enameling Die:
Wedge or trapezoid shapes are sometimes used in specialty windings (such as tapered coil layers or specific transformer windings). The enameling die’s opening has a trapezoidal profile to coat such wires evenly. This can also include profiles like hexagonal or other polygonal shapes on request.
Technical Specifications
*Available size range: ≥0.150mm x 0.150mm (We support customization in feeding materials)
Coating Thickness Tolerance:
We are professional in custom enameling dies to eliminate edge defects with the following:
- ±2μm thickness control (meets IEC Class 1 and Class 2 IEC/NEMA standards)
- Guaranteed Insulation Consistency
- Dimensional Stability Assurance
Compatible Enamel Types:
Our enameling dies for shaped wire handle:
- All coatings: Polyester (Class 130) to PAI (Class 220)
- Any profile: Flat wire enameling die to trapezoidal designs
- Extreme speeds: Stable at 60m/s for high-volume production
FAQs
1. What is a shaped wire enameling die?
A shaped wire enameling die is a precision tool used to apply enamel insulation to non-round wire profiles, such as rectangular, square, or oval conductors. These dies ensure uniform coating thickness and high-quality surface finishes, making them ideal for advanced electrical applications where shaped magnet wires are required.
2. Can Juxin provide custom enameling dies for specific wire profiles?
Yes, we offer custom enameling dies tailored to your exact wire cross-section, material, and production requirements. Whether you’re working with unique geometries or specific coating specifications, our engineering team can design a solution that ensures optimal enamel application and long die life.
Place your RFQ request online to see how our Enameling dies for shaped wire can help improve the quality of your wire
Place your RFQ request online to see how our Enameling dies for shaped wire can help improve the quality of your wire
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