Shape Wire Drawing Die
Juxin customizes wire profiles through precision-shaped dies. As a professional shape die manufacturer, we tailor conductor geometries to meet specific design requirements and enhance wire integration, performance, and efficiency in electrical applications.
Available sizes :
≥0.150mm x 0.150mm
Dimensions can be customized to
specific requirements
Features
- Superior Surface Finish
- Exceptional hardness and wear resistance
- Maintain tight dimensional tolerances, ensuring consistent wire geometry
- Versatility in Wire Profiles
- Cost Efficiency and Productivity
Applications
- Power Transformers (CTC)
- Enameled Flat Wire Coils
- Electric vehicle motors
- Grounding and Busbar Conductors
- Litz Wire and High-Frequency Cables
wire shapes Options
Our shape dies can be custom-engineered to produce a wide range of wire profiles, including rectangular, square, oval, trapezoidal, hexagonal, and more. These non-round geometries, produced using shape wire drawing dies, are designed to meet the specific needs of advanced electrical and industrial applications such as increasing fill factor, optimizing space utilization, and improving overall performance.
Rectangular:
Flat rectangular cross-sections for high fill-factor windings.
Oval & Elliptical:
Rounded oval/elliptical profiles for smooth, streamlined conductors.
Square:
Square cross-sections for balanced dimensions.
Hexagonal:
Six-sided cross-sections for specialty applications.
Trapezoidal:
Trapezoid (keystone) shapes, often used in tightly packed coils.
Custom Geometries:
Fully custom profiles (e.g. triangles, half-round “D” shapes, or any asymmetric shape)can be manufactured to specification.
Technical Specifications
*Available size range: ≥0.150mm x 0.150mm (We support customization in feeding materials)
Shape Die Compatible Wire Materials:
From soft metals like copper and aluminum to harder ones like high-carbon and stainless steel. We recommend using shape dies with the optimal die material (PCD or tungsten carbide), based on your wire type, to ensure optimal performance and longevity. Whether drawing rectangular magnet wire or shaping spring steel, our wire shape dies are designed to meet your specific application needs.
Surface Finish:
Each wire shape die features an ultra-polished bore that ensures a smooth surface finish on the drawn wire. Drawn shaped wires exit with a clean, uniform surface free of scoring or scratches, often achieving a surface roughness on the order of only a few micro-inches. This is critical for applications for shape die, where a smooth surface promotes even insulation coating. Our shape wire drawing die with high-grade die materials (especially diamond) further ensures an excellent wire finish with minimal friction.
Why Choose Juxin As Your Shape Die Manufacturer:
- Improved Product Quality and Consistency: We strictly adhere to surface finish and dimensional tolerance requirements. Our shape dies made with PCD material ensure low friction, scratch-free surfaces, and extended die life.
- Versatility Across Materials and Applications: Shape dies are widely used to reduce wire diameter or transform wire profiles, making them ideal for a range of industrial applications.
- Extensive Customization Capabilities: Juxin as a leading shape die manufacturer, can be customized to virtually any wire shape, including rectangular, square, oval, trapezoidal, and more profiles and other tailored shape wire die solutions based on your requirements
- Engineering Support and End-to-End Solutions: We deliver affordable, high-quality shape dies. Our engineering team works closely with you to ensure efficient process flow and precision at every stage.
Place your RFQ request online to see how our Drawing Die for Shaped Wire can help improve the quality of your wire
Place your RFQ request online to see how our Drawing Die for Shaped Wire can help improve the quality of your wire
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