upgrade your wire qualit
Install detection equipment to catch 99.9% surface flaws, dimensional accuracy, and coating integrity simultaneously during manufacturing
multi-functional detection system
You can install those devices separately or in combination.
System Interface and Detection results
System Interface with
Detailed List of Defects
The Scratches on
Superconducting Wire
The Dents on
Superconducting Wire
The Surface Bead
on Enamelled Wire
Flat Wire Defect Detection System
The Surface Defects of Enamelled Flat Wires
The Interface of Pinhole Particle Detection Software
The Interface of Pinhole Particle Detection Software
1. High Voltage Pin Holes Detector
The High-Voltage Pinhole Detector is a high-efficiency inspection device designed to identify micro-defects (e.g., pinholes, cracks, breakpoints) in coatings or insulation layers. Utilizing high-voltage discharge technology, it scans material surfaces with a high-voltage electrode to accurately detect invisible micro-defects. Widely applied in coated wires, films, tubing, and related industries.
Technical Specifications
- Detection Voltage Range: 0.5kV – 30kV (adjustable)
- Detection Speed: 0.5 – 5m/s
- Minimum Detectable Defect Size: 10µm
- Compatible Materials: Plastics, rubber, coated metals, composites
- Alert Modes: Audible & visual alarms, data storage, PLC signal output
- Operation: Local control + cloud-based historical data storage & analysis
- Communication Interfaces: RS485, Ethernet, Modbus
Key Features
- High Sensitivity: Detects micro pinholes and cracks to enhance product quality.
- Non-Contact Inspection: Prevents material damage during testing.
- Smart Control: Enables remote monitoring, automated alerts, and data analytics.
- High Compatibility: Adapts to coatings of varying thicknesses and materials.
Technical Specifications
Ideal for quality inspection in:
▸ Wire & cable
▸ Coated materials
▸ Plastic pipelines
▸ Films
▸ Metal anti-corrosion coatings
▸ Related industries
2. CCD Camera Defects Detector
The visual defect inspection system utilizes high-definition CCD cameras and intelligent image processing technology to enable online detection of material surface defects (e.g., scratches, dents, contamination, cracks). The system operates at high speeds and employs AI algorithms for intelligent defect classification, enhancing production efficiency and product quality.
Technical Specifications
- Camera Resolution: 5MP – 20MP
- Detection Accuracy: Identifies defects as small as 0.01mm
- Detection Speed: Up to 300m/min
- Light Source: Multi-angle LED lighting, coaxial illumination
- Data Analysis: AI deep learning algorithms for automatic defect classification
- Alert Modes: PLC signal output, audible/visual alarms, data logging
- Operation: Local interface + cloud-based historical data storage & analysis
Key Features
- High Precision: Detects diverse surface defects, including micro-scratches, foreign particles, and contamination.
- AI-Driven Accuracy: Deep learning technology improves defect recognition and reduces false positives.
- High-Speed Performance: Compatible with fast-paced production lines (no downtime required).
- Modular Flexibility: Supports integration with industrial cameras, high-voltage pinhole detection, and laser inspection for diverse production environments.
Applications
Key application industries:
▸ Wires/cables
▸ Metals ▸ Glass
▸ Plastic films
▸ PCB
▸ Ceramics
▸ Textiles
3. Beads and Gauge Detector
The Beads and Gauge Detector is designed to inspect surface particles, dimensional deviations, and shape anomalies on materials, ensuring compliance with strict production standards. Equipped with high-precision optical sensors or laser measurement technology, it enables real-time detection of moving materials on production lines to guarantee product consistency.
Technical Specifications
- Particle Size Range: 1µm – 5mm
- Dimensional Accuracy: ±0.001mm
- Detection Speed: Up to 600m/min
- Optical System: High-precision laser + AI algorithms
- Data Analysis: Real-time statistics, automatic classification, trend analysis
- Alert System: Audible/visual alarms, PLC output, data storage
- Communication Interfaces: RS485, Ethernet, Modbus
Key Features
- High Precision: Micron-level accuracy ensures product quality
- Non-Contact Inspection: Prevents material contamination or damage
- Smart Analytics: Data visualization with trend analysis and process control
- Versatility: Adaptable to diverse materials and product shapes
Applications
Widely used in:
▸ Wire and cable
▸ Fiber optics
▸ Precision electronics
▸ Thin-film coatings
▸ Semiconductors
▸ Automotive components
Place your RFQ request online to see how our Detection Equipment can help improve the quality of your wire
Place your RFQ request online to see how our Detection Equipment can help improve the quality of your wire
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